Pipeline automatic welding equipment adopts permanent magnet adsorption, and uses the way of pipe fixing and welding head crawling along the track or pipe to realize automatic welding of pipelines in all positions; the welding head is driven by constant torque motor, with quadrature encoder and angle Sensor control, no matter down welding or upward welding, can keep the positioning accuracy and speed of creeping welding constant, and at the same time, it has better dynamic performance and output torque, which greatly improves the stability of welding quality. The X/Y axis is controlled by stepper drive, the X axis realizes the left and right adjustment of the welding torch and the welding vertical swing control, and the Y axis realizes the up and down adjustment control of the welding torch. The stepper motor can realize the characteristics of accurate positioning and ensure the swing width, dwell time and high and low attitude. precise control.
Pipeline automatic welding equipment has a high degree of automation, remote control adopts wireless control adjustment, digital display of all welding parameters (input welding parameters before welding, and the internal angle sensor adjusts the current and voltage in real time when welding starts) using a strong magnetic welding head (customized rails can be installed) Or directly magnetically adsorbed on the pipeline for use), which has a large range of use and strong mobility. The design is light and easy to carry, suitable for all-position automatic welding of pipelines on construction sites. The welding process adopts high-efficiency and low-cost MIG/GAW (GMAW/FCAW-GS); the equipment has the characteristics of easy operation, fast welding speed, high production efficiency, good mechanical properties of weld seams, and low labor cost intensity; welding efficiency High; beautiful welding shape.
2. The advantages of pipeline all-position automatic welding equipment (also known as: pipeline automatic welding machine, on-site pipeline welding equipment, wireless remote control automatic welding equipment, long-distance pipeline automatic welding, LNG pipeline automatic welding machine, orbital automatic welding machine, Field pipeline automatic welding machine, pipeline automatic welding system, pipeline automatic welding equipment, magnetic pipeline welding machine, KEMPPI automatic welding equipment, pipeline single torch automatic welding machine)
(1) The use of all-position automatic welding equipment for pipelines greatly reduces the degree of dependence on the skill level of welders and reduces the overall management cost of welders.
(2) It improves the quality of welding seam, saves skilled labor, saves the input of measures and materials, and greatly improves the construction efficiency, bringing economic benefits to the construction and construction units.
(3) Enhance the comprehensive competitiveness of the company and the group in the industrial installation sector.
3. Scope of application
(1) Applicable materials: carbon steel, stainless steel, alloy steel, low temperature steel, etc. (materials that cannot be magnetically adsorbed should be equipped with head rails)
(2) Applicable working conditions: various process pipeline prefabrication and on-site assembly welding
(3) Applicable welds: pipe-pipe circumferential welding inside and outside, pipe-elbow, pipe-flange, horizontal and vertical welding of tanks, horizontal welding of pipe piles, etc.
(4) Applicable pipe diameter: ≥Φ114mm or more
(5) Applicable wall thickness: 5-100mm
Post time: Sep-29-2022