In today's society where the degree of automation is increasing day by day, it is the general trend to use all-position automatic welding machines for pipeline construction. Due to the increasing cost of manpower and other costs, the trend of comprehensive requirements for all-position automatic pipeline welding machines is obvious. The true automatic welding of pipelines not only needs to ensure the stable control of the welding process, but also ensure the effective protection of the arc and molten pool. The impact toughness and welding quality of the weld seam can solve the bottleneck problem that restricts the semi-automatic welding flow construction operation, and fundamentally improve the work efficiency.
All-position pipeline automatic welding machine is that the pipeline is fixed and the automatic welding head rotates around the pipeline to realize all-position flat welding, vertical welding, overhead welding and other all-position 5G welding of the pipeline. The whole welding process can be completed by the wireless programming remote control (basic welder can only), it is little affected by human factors, less reliance on the welder, therefore, the automatic pipeline welding machine has the advantages of good welding seam quality, high welding efficiency and high welding quality consistency.
With the development of science and technology informatization, pipeline construction is gradually moving towards digitization, informatization, intelligence and efficiency. Projects to be launched in the future will use fully automated welding technology on a large scale. In the future, X90, X100 and even higher steel grade pipes, pipes with a diameter of 1422 mm or even larger diameters, will also adopt automatic welding technology on a large scale.
HW-ZD-201 series automatic welding equipment is a digital all-position pipeline intelligent welding machine independently developed by YIXIN Company. It is a major scientific and technological innovation achievement of YIXIN Company, which can not only greatly improve the construction production efficiency, but also effectively promote the engineering construction business Shift from low-end to high-end.
The all-position automatic welding machine is an efficient automatic welding machine developed to meet the increasingly developing various pipeline welding conditions, because pipeline welding includes pipeline welding in various industries, and these welding require skilled workers with super high welding skills. to complete high-quality welds. At the same time, the labor intensity of workers during the operation is high, and the efficiency is also particularly low. Therefore, the all-position automatic welding machine came into being, which completely solved this problem.
The all-position automatic welding machine can be used for various engineering installation sites, such as: filling and cap welding of thermal pipelines, building steel structure cylinders, industrial pipelines, slurry pipelines, urban gas pipelines, water pipelines, etc.
The welding parameters are prefabricated in advance to realize automatic welding. The welder only needs to pay attention to the weld seam and the molten pool, and the rest is left to the automatic welding machine.
Advantages of YIXIN HW-ZD-201 All-position Pipeline Automatic Welding Machine:
1. High degree of welding automation, fast welding speed, good welding consistency, and beautiful weld surface.
2. High welding quality, can meet various flaw detection requirements (suitable for petrochemical, natural gas and other long-distance pipelines, thermal pipelines, water pipes, building type pipelines and other welding requirements)
3. It has the dual functions of straight swing and angle swing (can be switched freely), and can be used for welding various wide and narrow gap pipes (it can efficiently weld pipes with wall thickness of 5-100mm).
4. It can be programmed by wireless remote control and preset welding parameters, so as to realize automatic arc starting and automatic welding, with high degree of automation and less manual intervention, which can effectively replace manual welding and reduce the dependence on welder operation technology (which can be avoided). The influence of various human factors during manual welding, such as physical condition, work mood, proficiency, etc., ensures the consistency and reliability of welding, and effectively solves the problem of insufficient number of welders in some enterprises).
5. It can also greatly reduce management costs and reduce the number of operators. As long as the equipment is maintained in place, it can be used indefinitely, thereby reducing the cost of enterprise employment and effectively improving the competitiveness of enterprises.
With the rapid development of my country's economy, it is urgent to build a large number of long-distance pipelines. Automatic pipeline welding technology is an effective way to speed up the construction of oil and gas pipelines, reduce labor intensity and reduce construction costs, and is also the development direction of large-diameter oil and gas pipeline welding.
Post time: Aug-26-2022