With the continuous development and progress of society, people are more and more inclined to automatic equipment. Similarly, in pipeline welding, pipeline automatic welding equipment has high efficiency, beautiful weld appearance, good welding quality, low welder strength, and low welder level requirements. Such characteristics have been recognized by the majority of construction units, occupying an increasingly large market in the welding industry. So, how should the pipeline full-position automatic welding machine operate? We will introduce in detail the automatic pipeline welding equipment (also known as automatic pipeline welding, pipeline welding, automatic pipeline welding equipment in all positions, automatic pipeline welding machine, orbital welding machine, automatic welding equipment, magnetic suction pipeline welding machine, etc.) operation method.
First of all, before using the automatic pipeline welding equipment, the construction party should prepare the site construction conditions, such as 1. The weld to be welded has a regular groove, which is convenient for the equipment to perform automatic welding. 2. Before welding, treat around the groove (clean up the paint, debris, debris, etc.) to ensure the cleanliness of the weld and prevent debris from entering the weld during the welding process and causing the weld to be unqualified. 3. The construction party should arrange the corresponding welders to operate the equipment for welding (basic welders are sufficient). 4. For pipeline construction projects with flaw detection requirements, the constructor should do a good job of primer first (to avoid affecting the quality of the weld due to inaccuracy of the pipeline).
Second, a 380V power supply and protective gas (100%CO2 gas or 80%Ar+20%CO2), and an angle grinder (for grinding welded joints) should be prepared on-site.
After that, the operator can connect the automatic welding equipment and attach the welding head to the pipe (or install the welding head on the pipe by rail---orbital welding machine), and let the welding head crawl to the 6 o'clock position (using FCAW -GS welding process), one-key start, manual fine-tuning of the equipment on the side (operators can freely switch between automatic welding or manual welding, if automatic welding is used, the filling and cap of the entire gate can be automatically realized after the equipment is started with one key. And automatically stop, the operator can grind the joint synchronously during the welding process, saving time).
Finally, the arc stop of the equipment means that the welding of the whole pass is completed. (If there is a flaw detection requirement, the corresponding welding port can be welded.
Tianjin Yixin pipeline automatic welding equipment can truly realize automatic pipeline welding, ensure the stable control of the welding process during the welding process, ensure the effective protection of the arc and molten pool, ensure the impact toughness of the weld, ensure the welding quality, and solve the problem of It solves the bottleneck problem that restricts the low efficiency of on-site construction operations and greatly improves the work efficiency.
The all-position automatic welding machine is widely used in the petrochemical industry. The automatic welding of the all-position pipeline from filling and cover welding is completed by the automatic welding head walking on the track automatically, which ensures the quality of the weld joint, saves labor costs, and ensures the long-term safety of the pipeline. Operation is guaranteed.
Post time: Sep-19-2022