OEM/ODM China Professional Auto Pipe Welding Machine FCAW/GMAW MIG/MAG with high efficiency

As a result of ours specialty and service consciousness, our organization has won a superb standing among the customers all over the planet for OEM/ODM China Professional Auto Pipe Welding Machine FCAW/GMAW MIG/MAG with high efficiency, If you’re fascinated in any of our objects, remember to really don’t wait to make contact with us and go ahead and take first step to construct up a prosperous small business connection.
As a result of ours specialty and service consciousness, our organization has won a superb standing among the customers all over the planet for China auto welding Machine, Orbital Welding Machine, The president and all the company members would like to offer skilled solutions and services for customers and sincerely welcome and cooperate with all native and foreign customers for a bright future.

Function:

HW-ZD-200 series all position automatic pipeline welding machine is the latest masterpiece of the cooperation between Tianjin Yixin Pipe Equipment Co., Ltd. and Tsinghua University. It integrates more than ten patented technologies such as head automatic walking, electronic control system, and fault detection system. It can realize precise control of posture and time, intelligent gun swing function, even the ultra thick pipes can be welded with excellent welding quality. The maximum welding thickness can reach 100mm. It is a hot sale all position automatic welding machine in home and abroad,widely used in gas and natural oil pipe welding as first and great breakthrough. The whole system realizes integration optimization, adopts high-quality alloy steel shell of impact-resistant engineering, exclusive patented appearance design, exquisite and generous, compact and portable, and has a high degree of integration. All components can be integrated and stored in the outer box, which is convenient for on-site management and inter-project transportation; The base of the box is equipped with universal wheels, which is convenient for on-site movement and is suitable for various harsh welding environments.

Features:

◆Integrated welding head with wire feeder: compact structure, stable wire feeding, strong arc stability, light overall weight

◆Data record: Realize 360°24 welding zone parameter presets, automatic reuse, to meet the GMAW/FCAW-GS welding process of various working conditions.

◆Applicable: 5-100mm thickness pipelines. OD: above 125mm (for fitting and cap)

◆Welding material: Carbon steel, stainless steel, alloy steel, low temperature steel.

◆Portable use: Small size and light weight. The portable design is suitable for field construction operation requirements.

◆On site work: The pipe is fixed and the magnetic head is crawling on the pipe, which realizes the automatic welding of the pipeline in all positions

◆High quality: The weld seam is beautifully formed, and the weld seam quality can meet the flaw detection requirements.

◆High efficiency: Welding efficiency increased by 400% (compared to traditional manual welding)

◆Wireless control: Using a high-definition 5-inch color touch screen interface, which can realize real-time editing, input, storage and recall of welding parameters

◆Easy operation:Easy training, quick start, reducing dependence on scarce and highly skilled welders

◆Detection test: The weld quality meets UT/RT and other flaw detection tests.

Technical Parameters:

Welding head

Power Supply

Comparison

On Site Work

Training for better results

We can train your operator to handle the welding machine( operators with basic welding experience are available). Once everything is well done, you are ready for start your welding.

Maintenance

We take the continuity of your company seriously. Therefore we offer several maintenance solutions. First of all, your employees are trained to do the regular maintenance themselves. If there are any problems, we can offer the next options.

1. Thanks to the online environment, we can give solutions online to solve problems from a distance. We can offer telephonic support to assist your operators.

2. If there are any troubles, we can handle asap. If there are something that we cannot handle online, we can also offer on site training.1. Product overview (OEM/ODM China Professional Auto Pipe Welding Machine FCAW/GMAW MIG/MAG with high efficiency)
The pipeline all-position automatic welding machine is a special equipment for pipe circumferential seam welding, especially suitable for welding of various pipe diameters above Φ126mm in the field environment.
The basic feature of the pipeline all-position automatic welding machine is that the entire welding process is a smooth transition from the flat welding state to the vertical welding state and then to the overhead welding state. The motion control of the various mechanisms of the welding trolley must meet the above basic requirements. Therefore, the welding speed, wire feeding speed, swing width, swing speed, welding voltage and welding current of the pipeline all-position automatic welding machine all change with the change of the state. The parameters of each point of the circle are automatically controlled by the computer program to realize the continuous change of the welding process parameters.
The pipeline all-position automatic welding machine adopts advanced computer motion control technology and has the following technical characteristics:
1. The walking motor and wire feeding motor of the welding car adopt servo motors, with quadrature encoders to realize position feedback and speed feedback, to ensure accurate position positioning accuracy and speed accuracy, and at the same time have good dynamic performance and output torque.
2. Welding gun swing and height position adjustment adopt stepper motor. The stepper motor can realize accurate positioning without a closed loop, ensuring the swing width, dwell time and high and low attitude control accuracy.
3. A controller with a DSP digital signal processor as the core is used to realize the control of 4 motors, I/O interface control and all operations. The high-speed computing performance (20MIPS) of the DSP ensures that the motion control and related operations of the 4 motors can be completed in a very short time.
4. The welding power source adopts a fully digital double-pulse welding power source, and the welding process does not require manual intervention.
5. Using CO2 gas shielded welding (GMAW), the welding wire is solid core, and the welding direction is downward welding.
6. The input method of user process parameters adopts the serial communication between the control system and the portable computer, and the user interface software is used to realize the input, modification and storage of welding process parameters.
Second, the work object China auto welding Machine, orbital welding machine
Adapted material: low carbon steel, low alloy steel
Adapt to board thickness: 5-100mm
Groove form: V-shaped, compound V-shaped groove
Adapt to groove width: 6.8mm-12mm
Maximum allowable margin error: <0.5mm
Alignment gap: <0.2mm
Adaptation position: All-position welding of the pipeline, including filling and covering; excluding the bottom welding, the bottoming is done manually by the internal welder or Party A;
Adapt to pipe diameter: Φ126mm or more
Three, use environment
1. Place indoor and outdoor
2. Ambient temperature -20°C-45°C
3. Ambient humidity 20—90% (no condensation)
4. Flammable gas
5. Corrosive gas
6. Shielding gas composition
80%Ar+20%CO2
7. Power supply voltage 3-phase AC 380V±10% 50Hz

5. Equipment parameters and main components
5.1, equipment parameters
1. Welding speed: 0～2400mm/min continuously adjustable
2. Wire feeding speed: 0～16000 mm/min continuously adjustable
3. Adjustment range of welding gun up, down, left and right: 38mm
4. Wire feeding diameter: 0.8～1.2mm
5. Requirements for the purity of the protective gas: ≥99.5%
6. Large length of cable between welding machine and welding head: 15m
7. Advance air supply and delayed air cut time: arbitrarily set
5.3, electrical control system
1. The device parameter setting adopts the touch screen (installed on the control box) pre-installed with special software, and the parameters are set on the touch screen.
Each set of welding parameters consists of six groups of parameters, in order: welding speed, wire feeding speed, welding gun pendulum time, welding gun swing width, welding voltage, edge dwell time. There are 7 values ​​in each group, representing the corresponding parameters from the 0-point welding position to the 6-point welding position.
2. The use of remote control box
1) The composition of the remote control
The remote control consists of welding layer indicator, welding layer selection button, welding gun up and down, left and right motion control buttons, welding car forward and backward control buttons, welding wire forward and backward control buttons, welding start button, welding stop button and reset button.
2) The function of the remote control box
Selection of different welding layers such as root welding, heat welding, filling 1, filling 2, filling 3, filling 4, filling 5, and cover welding.
Using the up and down, left and right motion control buttons of the welding gun, the welding carriage walking control button and the wire feeding control button, the welding gun, the welding carriage and the welding wire dry elongation are adjusted to their respective required initial welding positions.
Arc starting and stop control; the welding gun can be adjusted up and down and left and right according to the situation during the welding process.