Quality Inspection for Automatic Orbital Welding Machine - YX-150 – Yixin

Short Description:

Product Detail

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Quality Inspection for Automatic Orbital Welding Machine - YX-150 – Yixin Detail:

Function:

The YX-150 series all position automatic pipeline welding machine is suitable for pipelines above DN114mm and wall thickness greater than 5mm. The pipeline is fixed and the welding head crawls autonomously to realize automatic all-position welding (5G welding).

The welding process adopts high-efficiency, low-cost CO2 gas shielded welding, and the welding wire can be solid-cored or flux-cored. The welding head is magnetically attracted to the pipeline, and the welding parameters are fine-tuned through the handheld remote control to control the welding head to automatically weld on the pipeline.

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Features:

◆ Applicable pipelines: Various kinds of long transportation pipeline, heat distribution pipeline, underground pipeline, process pipeline and so on, suitable for welding on site.

◆ Welding material: Carbon steel, stainless steel, alloy steel, low temperature steel.

◆ Applicable weld: Pipe diameter over 150mm, wall thickness over 8mm, Thick wall pipes can be welded in fitting and caps.

◆ Welding head: Easy to carry and transport, permanent magnet absorption and applicable for automatically welding on site.

◆ Remote-controlled: Set and control welding parameters on remote, easy to learn and operate with low labor intensity.

◆ High efficiency: Efficient welding and lower time 3-4 times than manual arc welding.

◆ High quality: The weld has great appearance, no porosity, slag inclusion, lack of fusion and other phenomena. The welding quality is good, and the qualified rate of ultrasonic flaw detection is over 97%. Meet the requirements of pressure test or impact, tensile, bending and other mechanical properties inspection.

Components

Welding head

*Gas Protection: 100% CO2/ 80%Ar+20%CO2

*Magnetic Absorbed

*weight: 11kg

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KEMPPI 500A Power Supply

*KEMPPI X3 Power Supply

*Three Phrase 380V±15%

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Wire Feeder

*Applicable Wire: Solid Wire/Flux-cored Wire

*Flux-cored Wire Dia: 1.0mm/1.2mm

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Wireless Control

*Easy to Operate

*Comprehensive control

Technical Parameters:

Model	YX-150
Working Voltage	Rated Voltage DC12-35V Normal: DC24 Rated Power：＜100W
Current Range	80A-500A
Voltage Range	16V-35V
Welding gun Swing Speed	0-100 Continuing Adjust
Welding gun Swing Width	2mm-30mmContinuing Adjust
Left Timing	0-2sContinuing Adjust
Right Timing	0-2sContinuing Adjust
Welding Speed	0-99（0-750）mm/min
Applicable Pipe Diameter	More than DN150mm
Applicable Wall Thickness	8mm-50mm
Applicable Material	Carbon steel, stainless steel, alloy steel, low temperature steel, etc.(stainless steel customizable track)
Applicable welding line	All kinds of pipe segment welds, such as pipe-pipe welds, pipe-elbow welds, pipe-flange welds, (if necessary, adopt dummy pipe transition connection)
welding wire（φmm）	1.0-1.2mm
Size（LWH）	Welding head230x140x120mm
Weight（KG）	Welding head 11kg

Comparison:

Manual welding		Automatic Welding
Advantage	Disadvantage	Advantage	Disadvantage
Simple equipment, simple to set up	High skill required	Magnetic automatic technology, simple and portable use, without track	Wind protection needed
Portable/east to move	Long training cycle	Higher efficiency: 3-4 times faster than manual welding	Higher cost in one time (but reduce the cost of welders and materials)
versatile	Higher cost of labor	Save welding material: wire, gas, and so on.
Excellent outdoor	Poor welding quality	Reduce welding labor force and labor cost, continuous welding saves time
Excellent mechanical properties	Bad welding appearance	Raise productivity and reduce welding cost, reliable quality and good shape forms
Excellent puddle control in all positions	High time costs and harder work	Low skill required and one button start
Wide range of material		Less parts, easy to move

detail

On Site Work

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Training for better results

We can train your operator to handle the welding machine( operators with basic welding experience are available). Once everything is well done, you are ready for start your welding.

Maintenance

We take the continuity of your company seriously. Therefore we offer several maintenance solutions. First of all, your employees are trained to do the regular maintenance themselves. If there are any problems, we can offer the next options.

1. Thanks to the online environment, we can give solutions online to solve problems from a distance. We can offer telephonic support to assist your operators.

2. If there are any troubles, we can handle asap. If there are something that we cannot handle online, we can also offer on site training.